Following a field test with biscuits and cakes manufacturer United Biscuits, Bosch Packaging Technology for the first time showcases its innovative Two-in-One biscuit packaging system at Pack Expo Las Vegas 2015.
Launched at Interpack 2014, the system enables pack style changeovers from slug to pile packs in less than three minutes.
With product handling, horizontal flow wrapping and secondary packaging equipment, the system is designed for gentle and versatile wrapping and case packing.
A customized field test at United Biscuits in Manchester, United Kingdom, effectively handled the primary and secondary packaging of the manufacturer’s McVitie’s Jaffa Cakes brand in different formats and sizes.
““What we found is that the very fast changeovers we saw at Interpack actually can be translated into the industrial environment,” said Simon Breckenfield, strategic capability controller at United Biscuits.
“During the field test, we were able to take 100% of the McVitie’s Jaffa Cake output through a single machine, and our view at the moment is that it has been a very successful project.”
“It has allowed us to take our productivity and flexibility to the next level, as well as delivering a route-to-market solution our commercial teams were calling for.”
Versatility in record time
At United Biscuits, the line packaged McVitie’s Jaffa Cakes in both slug and pile configurations with different cake counts for limited edition flavors.
The Two-in-One biscuit packaging system achieves high-speed, fully reproducible changeovers by using the same feeding components for both pile and slug packs, increasing productivity and uptime.
Pile packages with a maximum height of 50 mm are possible with biscuits from quantities one to five and more.
Seamless and hygienic
A gentle handling philosophy across the line ensures minimized damage hazards and product contact, making the Two-in-One biscuit packaging system suitable for even the most fragile, brittle products.
Additionally, three-dimensional product inspection technology detects broken biscuits and sorts them out.
The hygienic design prevents the buildup of crumbs and allows for easy cleaning, facilitating a continuous production and maximized uptime.
As part of Bosch’s Seamless Systems portfolio, the speeds of all line components are balanced to eliminate bottlenecks and optimize production flow, from distribution to secondary packaging.
The integrated design concept with the same look and feel across the entire line with standard operating procedures makes the entire system as simple to operate as a machine, reducing the risk of operator errors.
“After changing from pile to slug packs, all an operator needs to do is press a button and the machine goes straight away,” said Breckenfield.
Complementing primary packaging, the biscuit system is designed for case packaging formats for regular and half slotted containers with retail-ready functionality.
The case erecting, robotic loading and optional case closing units are all integrated in the case packer, resulting in a reduced footprint.
